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Modbus EdgeIO Controller BL190

Name: Modbus EdgeIO Controller BL190
Brand: Beilai Tech. Co., Ltd.
SKU: BL190
Availability: InStock
Rating: 5 (1 reviews)

No.BL190

Native Modbus TCP EdgeIO controller with expandable I/O (1-3 Y Series slots). Built‑in RS485 gateway converts Modbus RTU to Modbus TCP. Web‑configurable local logic — handle simple tasks without PLC programming. Dual Ethernet with switch, -40°C to +85°C operation.

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Description
Model Selection

⚡ Industrial Modbus TCP EdgeIO Controller

BL190 EdgeIO Controller

One device replaces the cumbersome combination of "PLC + I/O modules + gateway". Remote programmable, data acquisition, logic control – designed for industrial IoT and automation.

✔ Modbus TCP / RTU master-slave ✔ -40°C ~ +85°C wide temperature ✔ 1–3 I/O expansion slots (Y‑series)

Product Overview

Edge Controller for Modbus TCP Networks

The BL190 is an industrial‑grade Modbus TCP EdgeIO controller from BLIIOT, integrating remote programmability, data acquisition, and logic control. Designed for industrial IoT and automation sites, it supports 1–3 Y‑series expansion slots, allowing users to freely combine digital, analog, temperature, serial, and pulse modules to adapt to diverse industrial scenarios.

One BL190 replaces the traditional "PLC + I/O modules + gateway" stack – simplifying architecture and reducing cost.

⚙️

Model: BL190

Modbus TCP EdgeIO Controller

✔ Modbus TCP / RTU master-slave

✔ 1–3 expansion slots

✔ Isolated RS485 + dual Ethernet

Key Features

🔌 Flexible I/O Expansion1–3 slots, 20+ Y‑series modules (DI, DO, AI, AO, RTD, TC, pulse, etc.) – over 100,000 combinations
🔗 Dual Ethernet Daisy Chain2× 10/100M Ethernet with switch function – simplifies cabling, reduces wiring cost
📟 Isolated RS4851x isolated RS485, Modbus RTU master/slave, up to 25 commands – collects data from multiple slave devices

🌐 Built‑in Web ConfigurationNo software installation needed – browser‑based arithmetic, conditional logic, and interlocking
📡 Remote O&M (BLRAT)Remote firmware upgrade, parameter tuning, diagnostics – no site visit required
🔄 Mainstream Protocol SupportModbus TCP/RTU master & slave – integrates with SCADA, PLC, HMI seamlessly

Technical Specifications – Base Controller

Power Supply

24V DC, 55mA@24VDC, reverse polarity protection

Ethernet

2× RJ45, 10/100M, isolated: ESD ±6kV/±8kV, EFT 1kV

RS485

1x isolated, baud rate 2400~230400 bps, data bits 8, parity None/Even/Odd, stop bits 1/2

Operating System

Linux, 300MHz CPU, 64MB RAM, 128MB Flash

Protocol Stack

Modbus TCP (master/slave), Modbus RTU (master/slave), HTTP, DHCP, DNS

Modbus TCP Capacity

Up to 15 concurrent TCP connections

Operating Environment

-40°C ~ +85°C, 5%~95% RH

Mounting / Protection

Wall mount / DIN35 rail, IP30

Dimensions (1-slot/3-slot)

30×83×110 mm / 40×83×110 mm

Net Weight

133g (1‑slot) / 171g (3‑slot)

Use Case: Packaging Line – SCADA Integration

Background: A food packaging factory had an automated filling line with 8 machines (filler, sealer, labeler, case packer, etc.). Each machine had its own PLC and discrete I/O. Production data (counts, faults, machine status) could not be monitored centrally. The factory had a SCADA system (Modbus TCP), but field device interfaces were non‑uniform, requiring manual patrols.

Pain points: Dispersed machines running independently; discrete I/O cannot talk directly to SCADA; adding a central PLC would be costly; no remote visibility of production or faults – managers relied on paper reports.

✅ Retrofit with BL190

Deploy BL190 as an edge node at each machine, replacing legacy I/O modules and uploading data to SCADA.

Hardware configuration (example: filler):
- Y11 (8DI): run/standby/fault dry contacts, safety door status, material presence sensor
- Y22 (8DO): filler start/stop, alarm light, solenoid valve
Local logic control (web configured):
- Low liquid level → open inlet valve (DO) + report to SCADA
- Safety door open → immediately stop filler (DO) + log fault cause
- Daily production pulse accumulation, auto‑reset at 00:00, store previous day’s count in holding register for SCADA
Modbus TCP to SCADA:
- DI addresses 2000‑2007 → machine status
- DO addresses 1000‑1007 → control commands
- AI addresses 3000‑3003 → analog values
- Holding registers 40000‑40009 → production counters, setpoints
- Each BL190 acts as a Modbus TCP slave; SCADA polls via Ethernet
Dual Ethernet daisy chain: Connect 8 BL190 units in daisy chain (ETH0 to previous, ETH1 to next) – a single cable trunk to the switch, saving cabling cost.
Remote O&M: Engineers use BLRAT remote tool to modify alarm thresholds (e.g., liquid level limits), reset production registers, and check I/O status – no need to enter the production floor.

📉 Before Retrofit

▪ Data collection: manual patrol, paper logs
▪ SCADA integration: not possible
▪ Maintenance: on‑site only
▪ Wiring: point‑to‑point, high cost

📈 After Retrofit

▪ Real‑time SCADA monitoring
▪ Native Modbus TCP slave
▪ Remote diagnostics & tuning
▪ Daisy‑chain cabling saves 50%+ wiring

Key takeaway: BL190 turns isolated legacy I/O nodes into standard Modbus TCP devices, seamlessly integrating with SCADA. Its daisy‑chain Ethernet, built‑in logic, and remote O&M make digital transformation of small to medium lines simple, economical, and replicable.

Wide Range of Modbus TCP Applications

🏭 Smart Manufacturing
As remote I/O for PLC, or standalone conveyor control, presence detection, fault alarms – direct Modbus TCP to SCADA.

🏢 Smart Building
Connect lighting, HVAC, access control, fans – Modbus TCP directly to BAS.

🌱 Agriculture & Environmental Monitoring
Temperature, humidity, CO₂, control fans, water valves, film motors – local threshold alarms + cloud upload via gateway.

🔋 Energy Management
Battery monitoring in energy storage cabinets, substation data collection – supports offline buffering and remote O&M.

🚇 Rail Transit
Station equipment monitoring, edge nodes for IoT systems.

💨 Wind Power
Turbine status, wind speed, temperature – Modbus TCP to central SCADA.

Environment & Certifications

🌡️ Wide operating temperature
-40°C ~ +85°C

🛡️ Protection rating
IP30

📜 EMC compliance
CE/FCC certified, IEC61000-4-2/4/5 Level 3 (ESD, EFT, Surge)

📳 Vibration & drop
IEC60068-2-6 (sinusoidal vibration), IEC60068-2-31 (free fall)

✅ Hardware watchdog & full electrical isolation
✅ -45°C~80°C validation

✅ Dual Ethernet switch + isolated RS485
✅ Built‑in web configuration & remote O&M (BLRAT)

Support & Customization

✔ Custom R&D and manufacturing (OEM/ODM)
✔ Long‑term after‑sales support

Available I/O Modules

💡 Click behavior: Each click adds that module to the next available slot.
🔁 Duplicate allowed: Click same module 2 or 3 times to fill multiple slots (e.g. Y31 + Y31).
⚠️ Y61 (Serial) can be selected only once per controller.

Your Selection (Slots 1–3)

Total modules: 0 / 3

Configuration summary

No modules selected. Click any Y‑series module to occupy Slot 1 → Slot 2 → Slot 3.

✅ Fully compatible with BL192Pro, BL192, BL191, BL190, BL193, BA190, BA190Pro.
📌 Each slot = physical I/O board position. Identical models allowed (click again).

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